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Revolutionary Tooling Solutions

Smart Mandrels™

Smart Mandrels RT Smart Mandrels 250
Up to 113°F Up to 250°F Cure Temp
203°F to 275°F 300°F to 350°F Forming/Demold Temp
Up to 275°F Up to 350°F Max Use Temp
80% 40% Elongation
Conforms to any contour Moldable to near-net shape Advantage

The Process

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  • Heat
    A Smart Mandrels blank is heated above its transition temperature and placed in a clamshell mold.
  • Inflate & Cool
    Above its transition temperature, the flexible mandrel is pushed against the mold using interior air pressure. The mandrel is cooled in its new shape.
  • Lay-up
    The rigid mandrel is removed from the mold and coated with a mold release. The mandrel is used to make a composite part.
  • Cure
    The composite part is cured below the mandrel's transition temperature.
  • Extract
    The mandrel is heated above its transition temperature to recover its original shape, then extracted.